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Experience Unparalleled Precision with Magnetic Levitation Thermal Sealing
At SEYMOUR Advanced Technologies (SAT) is at the forefront of developing cutting-edge automation solutions, and our expertise in magnetic levitation technology from Planar Motors allows us to deliver systems with unmatched accuracy, speed, and reliability. Discover how our innovative approach, exemplified by our Precision Magnetic Levitation Thermo Sealer System, can revolutionize your manufacturing processes.
Introduction to Magnetic Levitation at SEYMOUR Advanced Technologies
At SEYMOUR, we understand that specific manufacturing processes demand the highest levels of precision and control. This understanding drives our development and integration of advanced technologies like magnetic levitation. Our team of experienced engineers leverages decades of experience in design, manufacturing, and automation to create custom solutions that address the most complex challenges. We don't just implement technology; we engineer solutions that provide a "competition diminishing" toolbox for our clients
Ultra-High Precision:
Magnetic levitation eliminates physical contact, enabling extremely precise and repeatable movements. This is crucial for delicate processes like thermal sealing of sensitive components.
Reduced Friction and Wear:
By suspending components on a magnetic field, friction and mechanical wear are minimized, leading to longer system life and reduced maintenance.
Increased Speed and Throughput:
The lack of physical contact allows for faster and smoother movements, potentially increasing production speeds.
Enhanced Cleanliness:
With no direct contact, the risk of contamination is significantly reduced, making it ideal for cleanroom environments, particularly in the Medical & Life Sciences industry.
The Power of Magnetic Levitation in Automation:
Integrating magnetic levitation into automation systems offers significant advantages, including:
Reduced Friction and Wear:
By suspending components on a magnetic field, friction and mechanical wear are minimized, leading to longer system life and reduced maintenance.
Ultra-High Precision:
Magnetic levitation eliminates physical contact, enabling extremely precise and repeatable movements. This is crucial for delicate processes like thermal sealing of sensitive components.
Increased Speed and Throughput:
The lack of physical contact allows for faster and smoother movements, potentially increasing production speeds.
Enhanced Cleanliness:
With no direct contact, the risk of contamination is significantly reduced, making it ideal for cleanroom environments, particularly in the Medical & Life Sciences industry
Improved Flexibility:
Magnetic levitation systems can offer greater flexibility in motion paths and configurations compared to traditional mechanical systems.
Our Precision Magnetic Levitation Thermo Sealer System exemplifies the power of this advanced technology.
• The need for extremely precise and consistent sealing of delicate or sensitive components, where even slight variations can lead to defects or compromised product integrity.
• Requirements for high throughput without sacrificing accuracy, often seen in demanding manufacturing environments.
• Precise Positioning: Utilizing magnetic levitation, the system ensures the sealing head is positioned with micron-level accuracy5 over the components to be sealed.
• Controlled Sealing Force and Temperature: Integrated sensors and controls allow for precise regulation of the force and temperature applied during the thermal sealing process, ensuring optimal and consistent seals every time.
• Non-Contact Handling: Magnetic levitation can also be employed for the transport and handling of the components themselves, further minimizing the risk of damage or contamination.
• Integration with Vision Systems: The system can be integrated with our advanced Vision and Camera Systems with up to 0.25 micron resolution5 for pre-seal inspection, precise alignment, and post-seal quality verification.
• Data Logging and Traceability: Comprehensive data on the sealing process (e.g., position, force, temperature, time) can be logged for quality control and regulatory compliance, crucial in industries like Medical & Life Sciences
Our Precision Magnetic Levitation Thermo Sealer technology can be seamlessly integrated into our FlexSEY Modular Automation Cells. This interconnected platform allows for the creation of highly flexible and adaptable automation solutions. By incorporating magnetic levitation modules within a FlexSEY cell, you gain the benefits of:
01
Scalability and Flexibility:
Easily add or reconfigure modules to adapt to changing production needs.
02
Integrated Communication:
Seamless communication between the magnetic levitation sealing module and other modules within the FlexSEY cell, ensuring synchronized and efficient operation
03
Future Expansion:
The FlexSEY platform is designed for future expansion, allowing for the integration of additional advanced technologies as your needs evolve
04
Applications Across Industries:
Aerospace & Defense: Sealing sensitive electronic components or critical assemblies requiring tight tolerances.
Electrical Assembly: For precise thermal bonding or sealing of delicate electrical connectors and components
Choosing SEYMOUR Advanced Technologies for your magnetic levitation automation needs means partnering with a company that offers:
01
Deep Expertise:
Our experienced personnel possess a strong understanding of advanced automation technologies, including magnetic levitation.
02
Customized Solutions:
We don't offer off-the-shelf solutions; we design and build custom systems tailored to your specific requirements
03
Proven Track Record:
Our case studies, like the Precision Magnetic Levitation Thermo Sealer System, demonstrate our ability to deliver innovative and effective automation solutions
04
Proven Track Record:
Our case studies, like the Precision Magnetic Levitation Thermo Sealer System, demonstrate our ability to deliver innovative and effective automation solutions
OEM Spotlight:
Planar Motor: Ultra-Precise Magnetic Levitation for Micro-Automation
Planar Motors is a key technology partner that enables SEYMOUR Advanced Technologies to deliver unparalleled precision in our custom automation solutions. Their innovative magnetic levitation technology forms the foundation for systems like our Precision Magnetic Levitation Thermo Sealer System.
Featured Maglev:
Planar Motor systems:
Non-hygienic planar motors are suitable for general industrial use where strict cleanliness requirements are absent. They often utilize different materials and designs focused on broader automation needs.
Planar Motor hygienic system:
This new series of Hygienic Planar Motors are made from materials such as stainless steel, making them ideal for easy and thorough cleaning in sterile environments, unlike their non-hygienic counterparts. Key features include an embedded controller, a battery-less design, high-resolution encoders, and exceptional precision, with a repeatability of just 5 microns.
Key Advantages of Planar Motors Magnetic Levitation:
01
Ultra-High Precision:
Planar Motors' technology enables non-contact movement and precise positioning, which is crucial for achieving micron-level accuracy in automated systems
02
Reduced Friction and Wear:
Their magnetic levitation systems minimize physical contact, leading to reduced friction and mechanical wear, which contributes to the longevity and reliability of automated machinery.
03
High-Speed Operations:
The smooth, non-contact movement allows for increased speeds and throughput in manufacturing processes
04
Support for Cleanroom Environments:
The inherent cleanliness of magnetic levitation, due to the elimination of physical contact, makes it ideal for applications in cleanroom environments, a key requirement for industries like Medical & Life Sciences
05
Flexibility in Design:
Their technology offers greater flexibility in designing motion paths and system configurations, allowing for highly customized automation solutions
TESTIMONIALS
" SEYMOUR Advanced Technologies’s knowledge of all things automation enabled them to design and build a flexible sealing machine that we are very proud to be a part of. It’s truly been a pleasure working with the SAT team and seeing the machine come together. We look forward to continuing working together with SAT."
Kevin Xiao / Vice President
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Ready to explore how our advanced magnetic levitation thermal sealing technology can enhance your manufacturing processes?
Contact us today at SEYMOUR Advanced Technologies for a consultation with our engineering team. We are here to provide you with a "competition diminishing" solution tailored to your unique needs.
Contact Team SEYMOUR
Experience today the SAT difference – where cutting-edge technology meets unparalleled project management expertise and the speed and flexibility of in-house vertical integration, supported by a team of dedicated professionals at every stage.